ORIGINAL ARTICLE

 

Shear bond strength of ceramic brackets after different pre-treatments in porcelain surface

 

 

Naudy Brodbeck May ^I; Élito Araújo ^II; Luiz Clovis Cardoso Vieira ^II

 

^I Universidade do Sul de Santa Catarina - UNISUL, School of Dentistry, Department of Orthodontics, Palhoça, SC, Brazil
^II Universidade Federal de Santa Catarina - UFSC, School of Dentistry, Department of Orthodontics, Florianópolis, SC, Brazil

Correspondence

 

 

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ABSTRACT

Aim: To evaluate the bond strength of brackets bonded after different surface treatments on two dental ceramics. Methods: One hundred and twenty discs (5 mm thick and 7 mm diameter) of two ceramic types were made and randomly divided in 8 groups. Groups 1, 3, 5, and 7 used Eris ceramic and groups 2, 4, 6, and 8 used d.Sign ceramic. The ceramic surfaces were treated with 10% hydrofluoric acid (G1 and G2), 10% hydrofluoric acid + silane (G3 and G4), aluminum oxide blasting + 35% phosphoric acid + silane (G5 and G6), CoJet blasting + 35% phosphoric acid + silane (G7 and G8). Metallic brackets were cemented with Concise cement. Mechanical test was performed in a universal testing machine until failure. Results: The average values (MPa) obtained (G1 - 7.30; G2 - 6.12; G3 - 17.49; G4 - 19.54; G5 - 18.80; G6 - 21.93; G7 - 6.81 e G8 - 9.77) were submitted to ANOVA and Tukey test (p<0.05). The fracture patterns were analyzed in stereoscopic microscope (25´X) and representative samples of each group were analyzed in SEM. Conclusions: It was possible to conclude that use of silane after hydrofluoric acid increased the bond strength values.

Keywords: adhesives; dental bonding; dental porcelain; orthodontic brackets; shear strength.

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Introduction

The advances in cosmetic dentistry and the increased aesthetic requirements have led to a growing demand for orthodontic treatments^1-4 and orthodontists have sometimes to deal with patients that ceramic laminates or crowns from previous dental interventions^3-5. It is known that the orthodontic treatment will be successful only if there is an adequate bond strength between the substrate (tooth, ceramic, or ceromer) and the orthodontic appliance (bracket); notwithstanding, the bond strength between ceramic/brackets has proven to be unsatisfactory^1,3-6.

Buonocore⁷ (1955) reported that it was possible to bond the resin to the tooth based on a study about enamel. Ever since, several researches have been performed aiming to establish a clinical protocol for the bonding procedure using other substrates like dentin, metal, composite and ceramic^8-9. As regards ceramics, due to their different compositions, diverse methods have been developed for the treatment of their surfaces^10-11.

Different pretreatment methods have been proposed for substrates that will receive orthodontic brackets, as polishing with sandpapers^2,12, creation of irregularities with diamond burs^2,6, laser¹³, hydrofluoric acid etching^3,5,12, aluminum oxide blasting^2-3,6, phosphoric acid etching^5,13, maleic acid etching¹³, acidulated phosphate fluoride application^2,12, silane agent application^2,4-5,12, and lastly, the combination of one of the above-mentioned treatments with or without silane application^4-6. However, failures have been normaly found when a bracket is cemented to a ceramic restoration^1,3-6.

Considering the lack of conclusive studies regarding the most effective pretreatment technique for bonding orthodontic appliances to teeth with ceramic prosthesis, the aim of this study was to evaluate the bond strength of brackets bonded after different surface treatments on two dental ceramics. The null hypothesis is that there are no significant differences among pre-treatment with 10% hydrofluoric acid, 10% hydrofluoric acid with silane agent, aluminum oxide blasting with 35% phosphoric acid and silane and CoJet blasting with 35% phosphoric acid and silane.

 

Material and methods

For this study were made 60 discs for each ceramic (Eris (Ivoclar Vivadent, Schaan, Liechtenstein) and d.Sign (Ivoclar Vivadent)) using a plastic matrix (5 mm thick and 7 mm diameter). The specimens were embedded in PVC tubes (Amanco, São Paulo, SP, Brazil), with 20 mm external diameter by 20 mm height. The PVC tubes were filled with polystyrene resin (Central Fiberglass, Florianópolis, SC, Brazil), prepared according to manufacturer's recommendations. For easier identification of the groups, different pigmentations (Clássico, São Paulo, SP, Brazil) of polystyrene resin were used for each group. Then they were divided into 8 groups (n=15) according to the surface treatment and type of ceramic (Table 1).

For G1 and G2, the surface treatment was 10% hydrofluoric acid for 20 s, rinse for 15 s and 10 s drying. For G3 and G4 the same procedures were performed plus the application of 3 layers of silane agent, dryed for 15s and photo-activated for 10 s. In G5 and G6, the aluminum oxide blasting was performed during 15 s, with pressure at 80 psi (using a needle gauge to measure pressure) at a 5 mm distance; 35% phosphoric acid etching for 30 s, rinsing during 15 s, drying for 10 s, application of 3 layers of silane agent, drying during 15 s and photo-activation during 10 s. At last, the specimens of G7 and G8, after the same previous procedures as in G5 and G6, were blasted by the CoJet system followed by application of 35% phosphoric acid for 30 s and 3 layers of silane agent.

Concise cement (3M ESPE, St Paul, MN, USA) was prepared according to the manufacturer's instructions and inserted on the specimen's surface. Next, using tweezers (Dental Morelli Ltda, Sorocaba, SP, Brazil), standard metallic brackets (Dental Morelli) for central incisors, with area of 6.08 mm2, were positioned at the center of ceramic blocks with manual pressure. The excess resin was removed using explorer catheter (Duflex - SS White Group, Gloucester, UK).

The ceramic/bracket specimens were stored in an oven (QUIMIS, model Q317B, Diadema, SP, Brazil) at 37 °C immersed in distilled water for 24 h. After that, the specimens were subjected to 800 thermal cycles (Ética Equip. Cient. S.A., series 96, no 0364, model 521-E, São Paulo, SP, Brazil), for 30 s at 5 °C and 30 s at 55 C, with 10 s dell-time between baths.

The shear strength test was performed in a universal testing machine (Instron model 4444, Canton, MA, USA), at a cross-speed of 0.5 mm/min. The specimens were positioned in a metallic glove (20.5 mm diameter x 20 mm high). The test was performed using a chisel as load on the ceramic/ bracket interface, trying to simulate the oral cavity environment, as well as the masticatory loads.

The fracture patterns produced after the shear test were observed with a stereomicroscope (XLT30, Nova Optical Systems, Piracicaba, SP, Brazil) at 25× magnification, and classified according to Vaz et al.14 (2011) as: (1) adhesive fracture: cement/bracket; (2) adhesive fracture: ceramic/ cement; (3) mixed fracture: cement/bracket; (4) mixed fracture: ceramic/bracket/cement. Representative specimens of each group were randomly selected to determine the fracture pattern in a scanning electron microscope (Philips XL-30, Mahwah, NJ, USA) set at 20 kV. SEM micrographs were obtained at 15× and 60× magnifocations.

The shear strength data were subjected to two-way ANOVA and Tukey's test for multiple comparisons (p=0.05). Fracture pattern data were analyzed statistically by Kruskal- Wallis test (p=0.05). Paiwise comparisons of groups were performed with Mann-Whitney U test (p=0.05). The correlation between shear strength and fracture pattern was performed by Spearman's rank correlation.

 

Results

ANOVA showed that there were statistically significant differences among the ceramics (p=0.01) and surface treatments (p=0.0001), but it did not show interaction among them (p=0.14). Means compared by the Tukey's test (p<0.05) are described in Table 2. Faiure mode analysis is described in Table 3.

 

 

 

 

 

 

 

Initially, the groups were compared relative to the fracture pattern scores by the Kruskal-Wallis test (H=52.49; p<0.0001). In the Mann-Whitney U test, the groups were compared in a pairwise fashion (Table 4). The Table 4 indicates significance values between the groups that did not present statistical difference related to ceramics.

 

 

 

The Spearman's rank correlation showed that the higher the bond strength value, the more severe the fracture pattern, including fracture of ceramic or bracket (R=0.372; p<0.0001).

SEM micrographs (Figures 1, 2, 3 and 4) illustrate representative fracture patterns found in each group.

 

 

 

 

 

 

 

 

 

Discussion

Based on the results of this study, the null hypothesis that there are no significant differences among the different ceramics treatments was rejected. The use of 10% hydrofluoric acid alone produced lower bond strength values (G1 - 7.30 MPa and G2 - 6.12 MPa). However, when it was combined with silane agent, the bond strength increased significantly (G3 – 17.49 MPa and G4- 19.54 MPa), corroborating previous findings^12,15. The increase in bond strength could be due to silane capacity of increasing the energy on the substrate surface, optimizing resin penetration in the created microregions^5,12.

The groups treated with aluminum oxide blasting (50 ìm) followed by phosphoric acid etching (35%) + silane agent, obtained values of 18.80 MPa (G5) and 21.93 MPa (G6), and did not differ significantly from groups treated with hydrofluoric acid + silane agent (G3 and G4). These findings agree with those of recent studies^2-3,6,16-17. A possible explanation could be the fact the impact produced by this treatment raises temperature locally, causing an incorporation of particles up to 15 ìm from ceramic structure¹⁸, which increases surface roughness and makes it more retentive^18-19 and receptive to the chemical bond with silane agent²⁰.

G7 (6.81 MPa) and G8 (9.77 MPa) bond strength means were significantly lower than those of G3-G6, and similar to those of G1 and G2. It is possible that the micro-retentions generated by CoJet system, whose particles are 30 ìm in size, could be lower than those created by the aluminum oxide blasting (50 ìm particles). These findings agree with Girish et al.²¹ (2012), who reported that blasting with larger particles (110 ìm) produced higher bond strength values than those found with CoJet. Ozcan²² (2014), who evaluated the CoJet in ceramic, metal-ceramics, metal-mechanics and metallic substrates, achieved the best results with metallic substrates. According to Wady et al.²⁰ (2014), the efficiency of CoJet depends on the mechanical properties of the ceramic, working better in leucite-based ceramics than is feldspathic ones.

On the other hand, Passos et al.²³ (2013) reported bond strength of 13.2 MPa after 37% phosphoric acid etching of enamel for 60 s. Zhang et al.⁴ (2013) disagree with this values theretofore considered adequate clinically by Silveira et al.²⁴ (2014). Based on the results of bracket bond to ceramic, there is a common sense to use Vijayakumar²⁵ (2014) findings as a reference to indicate the best pretreatment to be performed or at least the one that produces the closest to values obtained in enamel. This author suggested that the appropriate bond strength values to enamel bracket be 6-8 MPa. Therefore, in the present study, all treatments produced adequate values (G1 – 7.30; G2 – 6.12; G3 – 17.49; G4 – 19.54; G5 – 18.80; G6 – 21.93; G7 – 6.81 and G8 – 9.77 MPa).

According to the classification used in this study for analysis of fracture patterns, it is possible to observe that G1 and G2 presented exclusively (100%) adhesive failures on ceramic/cement interface. This suggests that the bond strength between cement and ceramic was weak (G1 – 7.30 MPa and G2 – 6.12 MPa), according to findings by Okuda3 (2014). Statistically similar, G7 (6.81 MPa) and G8 (9.77MPa), also presented prevalence of adhesive failures; however, they occurred in the cement/bracket interface (93.33% and 100%, respectively), which denotes more effectiveness in the treatment of the surface. In G3 and G5, the treatment was hydrofluoric acid application and silane agent. It was observed that the bond performance was different between the ceramics: it was predominantly adhesive in ceramic/ cement (60%) interface in d.Sign and mixed in cement/ bracket (53.33%) interface in Eris. G5 and G6 were also statistically similar (18.80 and 21.93 MPa, respectively), with prevalence of mixed fails (cement/bracket/ceramic), G7 (60%) and G8 (66.66%).

Comparing the bond strength values and fracture patterns obtained in this study, it may be observed that despite the significant correlation (R=0.372; p<0.0001), a tendency could be identified that the higher bond strength, the higher the fracture scores; in other words, higher quantity of fractures on the ceramic. This led the authors to believe that the higher retention created by the pre-treatment, more severe can be the structural damage, according to the findings by Grewal Bach² (2014), Gavake et al.⁵ (2013), Lung et al.⁶ (2015), Kumar et al.²⁶ (2014) and Okuda³ (2014).

Further research should be done including thermal and mechanical cycling treatment as well the ideal strength to avoid the bracket displacement damage to the ceramic structure. Based on data obtained in this study, it is possible to conclude that: (1) despite the different types of surface pretreatments, the tested ceramics performed similarly in therms of bond strength; (2) the use of silane after hydrofluoric acid etching was responsible for the increase of bond strength values; (3) pretreatment of ceramic substrate by 10% hydrofluoric acid etching during 20 s followed by silane application, as well as aluminum oxide (50 ìm) blasting for 15 s, followed by 35% phosphoric acid etching and silane application provided significantly higher bond strength values to metallic brackets; (4) the CoJet system did not result in significantly higher values than those observed for aluminum oxide blasting, becoming similar to the groups treated with hydrofluoric acid without silane application; (5) aluminum oxide blasting followed by phosphoric acid etching and silane presented results similar to the treatment with hydrofluoric acid and silane.

 

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Correspondence:
Naudy Brodbeck May
Rua Vitor Konder, 66 Ap 900
CEP: 88.015-400 – Florianópolis, SC, Brasil
E-mail: naudy.may@unisul.br

 

 

Received for publication: January 22, 2015
Accepted: March 04, 2015